Pump packing and Brass

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Pump packing and Brass

Vulcan offers a wide range of packing and brass replacement options for most commonly used fracturing and stimulation pumps. Utilizing specialized materials and construction methods Vulcan packing has been field proven to survive the toughest pumping environments.

DESIGN FEATURES AND BENEFITS:

CORDEX Packing

CORDEXTM Packing

Exceptional wear resistance in the harshest pumping environments

Purpose-built to take on the challenges of high-intensity pressure pumping operations. Utilizing state of the art design, manufacturing and materials. CORDEX sets the new standard for pump packing performance. High-intensity pressure pumping operations wear out critical pumping equipment sealing interfaces faster than ever before. The industry need for a higher performing pump packing solution has necessitated a new approach to frac pump plunger packing construction methods and material selection.

VULCAN CORDEX packing is engineered to outperform in the most severe high-pressure, high-proppant load pumping applications. Testing has shown it to outlast the incumbent by at least 2X and reduce the occurrences of packing bore washouts. Meaning more uptime for your pressure pumping fleet, reduced non-productive time on the jobsite and less expenses related to costly fluid end washout repairs and/or fluid end replacements.

Designed for high pressure and harsh pumping conditions

DESIGN FEATURES AND BENEFITS:

  • CORDEX packing is constructed with the industry's highest performing and field-proven materials
  • Exceptional wear resistance providing increased equipment up-time
  • Reduced occurrences of leakage/wash out in fluid end packing bores
  • Designed specifically for high-intensity/high-proppant load pressure pumping operations
  • Soft packing and complete kits available for most commonly used fluid ends

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PRODUCTS & SERVICES

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VULCAN fluid ends are a premium aftermarket solution for commonly used hydraulic fracturing and well stimulation pumps, they are designed and tested through our field-proven methodology and manufactured with proprietary high-strength, corrosion resistant stainless steel. Our high-performance products are backed up by decades of industry experience, meticulous engineering, stringent quality control standards, and are delivered to you with the promise of durability and exceptional field performance. Maximize your fleet productivity and reduce operational expenses with VULCAN.

DESIGN FEATURES AND BENEFITS:

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Test News

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Valves And Seats

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VALVES & SEATS

Reduced cost of ownership through advanced engineering

Vulcan valves and seats are designed and manufactured using advanced engineering, metallurgy, and heat treatment that yields a product capable of withstanding the most severe pressure pumping applications. Our valves and seats were developed with one goal in mind, to deliver reduced total cost of ownership, enhanced efficiency, and improved economics for our customers. Vulcan manufactures valves and seats from the highest quality steel available utilizing a one-piece grain flow forged design to maximize durability, strength, and resilience. Our valves utilize a proprietary polymer compound that is fully bonded to the valve to reduce the chance of leakage, maximize abrasion resistance, and ensure a long service life.Our products have been extensively tested and field validated in some of the most prolific shales plays across North America demonstrating superior durability and service life compared to competitor products.

Vulcan valves and seats are compatible with most common hydraulic fracturing and well stimulation pumps across many manufacturers.

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VULCAN valves and seats are engineered for extended service life in the toughest frac environments

DESIGN FEATURES AND BENEFITS:

  • Fully bonded valve sealing elements for improved performance
  • High resistance to abrasion, extrusion, and flow erosion
  • Improved impact resistance
  • Improved flow and reduced turbulence
  • Available in P4 and P5 sizes for use in most common hydraulic fracturing and well stimulation pumps
  • Valve seats utilize industry standard taper geometry
  • Seats are compatible with all standard valve seat puller jaws

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The Most Wear Resistant Plungers In The Industry

Plungers

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PLUNGERS

HIGH PERFORMANCE & SUPERIOR WEAR RESISTANCE

Vulcan offers a full suite of plungers engineered to fit most common hydraulic fracturing and well stimulation pumps. Vulcan’s plungers are tungsten coated for superior wear resistance and extended service life under the harshest conditions. Our plungers can help reduce your fleets’ operating costs and increase the reliability and durability of your pumping equipment.

Ultra-low porosity through advanced coating fusion process

DESIGN FEATURES AND BENEFITS:

  • Ultra-low porosity through advanced coating fusion process
  • Optimized low friction surface finish for extended packing life
  • Plungers available for most major pump manufacturers, including: Gardner Denver, WEIR
  • SPM, FMC, and others
  • Vulcan plungers offer a coating diffusion zone 400% greater than competitor plungers for a stronger coating adhesion.
  • Fusion bonded process provides coating porosity less than 0.4% compared to competitor products which can have porosity greater than 6%. Higher porosity leads to degraded packing and plunger coating service life.
  • Vulcan tungsten carbide coated plungers provide 40% greater wear resistance compared to traditional nickel coated plungers.

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Services

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Vulcan has established a reputation for providing best in class aftermarket fluid ends in the oil field industry, as well as providing the best repair services and highest performing aftermarket replacement parts available in the market today.

Vulcan offers fluid end repair and maintenance at our regional service and manufacturing centers, but as well as onsite inspections of your pumping equipment and rapid delivery to site for critically needed replacement parts to keep your fleet operational and reducing non-productive time.

Our highly skilled team of engineers and field service personnel are standing by to help in repairing or troubleshooting your pumping equipment, even if it is not ours.

  • Fluid end maintenance and onsite troubleshooting
  • Stainless steel fluid end weld repair for wash out damage
  • Machining repair services
  • Rapid delivery to site for replacement parts
  • Hands on maintenance and training for all our products

VULCAN’s Permian Basin Service Center can offer onsite repair service and delivery of replacement parts for almost any pump. Need if now? VULCAN keeps a dedicated safety stock of fluid end parts for quick delivery. We can overnight or hot shot in stock components and fluid ends to any location. Speak with a service center staff member today about reducing your costs ensuring inventory is there when you need it to keep your fleet 100% operational.

Call our highly skilled team of engineers and field service personnel to learn more about our fluid end repair services and aftermarket replacement parts.

VULCAN’s Permian Basin Service Center can offer onsite repair service and delivery of replacement parts for almost any pump. Need if now? VULCAN keeps a dedicated safety stock of fluid end parts for quick delivery. We can overnight or hot shot in stock components and fluid ends to any location. Speak with a service center staff member today about reducing your costs ensuring inventory is there when you need it to keep your fleet 100% operational. Call us…